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HomeMy WebLinkAboutAgenda Statement 1978/11/07 Item 13~ i i r ur l,l1ULH V 15 I H COUNCIL AGENDA STATEMENT Item No. 13 For meeting of 11-7-78 Accepting Public Improvements and Appropriating ITEM TITLE Resolution 939 Additional Gas Tax Funds, "F" St. Improvements, Fourth Ave. to Church Ave. F.A.U. Project M-5174(1) SUBMITTED BY City En ineer via Director of Public Works ~ ~~ \' ~/ ~y~ ~~ l ~~ ITEM EXPLANATION (4/5TH'S VOTE REQUIRED YES X NO ) The Daley Corporation was awarded the contract for "F" Street Improvements on April 18, 1978 by Resolution No. 9079. The Contract is dated May 22, 1978. This project is on the Federal Aid Urban Road System and is partially funded by F.H.W.A. (F.A.U. Funds) in the amount of $206,316.00 California Department of Transportation, along with Engineering Staff, made a final inspection on October 5, 1978 and approved the work. On October 13, 1978 a final inspection was made by the City-designated Project Resident Engineer and all work was found to be completed except for some minor cleanup. The project was 1000 completed on October 18, 1978, in accordance with the contract documents and approved change orders, plans and specifications. The City Engineer recommends acceptance of the public improvements. The final construction cost for the widening of "F" Street from Fourth Avenue to Church Avenue is $383,298.43. The authorized expenditure for the construction of the project is $370,711.65. There is an overrun in construction costs amounting to $12,586.78. The significant contract items of work responsible for the overrun is excavation, aggregate base material and the asphalt concrete pavement. The original estimates of quantities for these items as contained in the bid proposal were short of the actual quantities of work performed neces- sary to complete the project in accordance with the plans and specifications. Following is a tabulation comparing quantities and listing increased cost. DMH:vt AX-002 (continued on supplemental page) rviirnrrn C/l Il 1 D l I J Agreement Resolution x Ordinance Plat Notification List Other ENVIRONMENTAL DOCUMENT: Attached Submitted on FINANCIAL IMPACT Project cost is being financed by Gas Tax Funds. The City is being reim- bursed $206,316.00 by F.A.U. Funds. City will assume maintenance of the improvements upon acceptance. Construction cost to the City for the "F" St. widening project is $185,621.39. See supplemental page. STAFF RECOMMENDATION 1. City Council accept improvements. 2. City appropriate $12,555.90 from the unappropriated balance of 2106 Gas Tax Funds and transfer to project GT-75, "F" Street widening. 3. City Council authorize an additional expenditure of $17,750.90 from Project GT-75, Account No. 250-2501-GT75. BOARD/COMMISSION RECOMMENDATION COUNCIL ACTION _ _. _ ~- ii~.,a ~~~ ~,.... . , ~ ~~ I' ~ .,1 AGENDA ITEM N0: 13 Supplemental Page 2 November 7, 1978 Original Actual Cost Percent Item Estimate Quantity Differential Overrun Asphalt Concrete 2,066 Tons 2,273.22 Tons $ 3,522.74 +10 ~ Aggregate Base (C.O. #3) 11,224 Tons 13,207.83 Tons $13,886.81 +17. 70 Excavation (C.O. #5) 4,519 Cu Yds 5,745.15 Cu Yds $ 7,357.02 +27. 1% Actual excavation performed was verified by field measurement by survey after the subgrade was prepared and before placement of aggregate base and pavement. All grades were within the acceptable tolerance in accordance with the standard specifications. Excavated quantities were calculated using the survey information. Aggregate base material was measured by actual load slips certified by a State licensed weighmaster. The original quantity estimate was based on a dry density of 134 pounds per cubic foot. The actual cubic foot weight delivered to the job site was 144 pounds, which included moisture content. In addition, the average relative compaction of the in-place material exceeded 102 percent. These two factors combined will account for the majority of the overrun in aggregate base material. The asphalt concrete pavement material was also measured by actual load slips certified by a State licensed weighmaster. Again, the in-place density of the compacted pavement material was higher than originally estimated. This is due largely to the 1 percent additional asphalt con- tent of the mix required by the State Inspector at the asphalt concrete batch plant. All of the work performed and material placed was within the original scope of the project. Also included in the project costs are the relocation of the water facilities by Sweetwater Authority, and the payment to the State Depart- ment of Transportation for material testing and commercial testing that were beyond the capabilities of the City. The Sweetwater Authority water company has completed their relocation work. The City has paid its share of the water relocation costs in the amount of $5,164.12. Outstanding is a purchase order to the State of California for testing in an estimated cost amount of $3,474.84. To date, the City has not been invoiced by the State for the work performed by them in testing the material and commercial products used in the project. We anticipate billing in four to six weeks. W.D. Boyd, Con- struction Liaison Office for CALTRANS, does not expect the costs to exceed the purchase order amount. The difference in total construction cost and the authorized expenditure for the "F" Street project is a $17,750.90 cost overrun (see Financial Statement). In preparing this report we have anticipated two questions arising in the minds of the Council. 1) Why was there such a large dollar amount for an overrun in this project? 2) Why did the information come to Council after the work was completed therefore creating a situation where the City Council has no alternative? Question Number One. Even though the dollar amount of the cost overrun was substantial ( 17,750 over estimate, and $12,587 over the appropri- ated amount) this amount is not large considering that the total cost of the project was nearly $400,000. This overrun then was about three percent of the total amount of the project. The process used in contracting street projects is as follows: A. Plans and specifications are prepared to show the contractor the limits of the work and how the work is to be accomplished. ~3s~ AGENDA ITEM NO: 13 Supplemental Page 3 November 7, 1978 B. Based upon these plans, the engineer then prepares a cost esti- mate for the project. This cost estimate is based upon quantities that are calculated from the plans. The "F" Street Project had 34 different bid items of which 17 of those items were lump sum or exact quantities, while 17 of the items were based upon unit costs (i.e., cost per ton, per square foot, per lineal foot, etc.) This is the customary way to bid street projects since field con- ditions may vary to an extent that the estimate would not be exact. Bidding on a unit cost basis allows the owner (in this case, the City) to pay for the exact amount of work that was accomplished and also allows the contractor to give the lowest unit cost to the City since he will not have to put in a fudge factor for unknown quantities should the item be based upon a lump sum amount. The above paragraphs discuss in detail why the quantities differed from the Engineer's estimate. For instance, the weight per cubic foot of base material was actually higher than the estimator used and the excavation quantities were higher than originally estimated, due to such things as removing excess unsuitable material due to excess water experi- enced in the sub-base during the construction. Question Number Two. In a normal project all these unit quantities are calculated on a monthly basis and partial payments are made to the con- tractor as the work progresses. These pay quantities are normally calculated at the end of each month by totalling all weight tickets for base and pavement and by survey cross sections for excavation quantities. Therefore, it may not be known for several days that an estimated quantity has been exceeded in the field. This is obviously what happened in the "F" Street Project. The point to be remembered, however, is that the quantities in the con- tract document are estimates and the actual amount paid is based upon the actual work done in the field. The work must be done in accordance with the signed plans, therefore, if the amount of material required to complete the job is more than the estimated amount, the City has the obligation to pay the contractor. Even though this procedure occasionally results in cost overruns, it can and does occasionally result in project underruns. I believe that the benefits of this procedure result in overall lower costs for the City. The City Engineer recommends that City Council authorize the expenditure of $5,195.00 from the unencumbered balance of Project GT75 and appro- priate $12,555.90 from unappropriated 2106 Gas Tax funds and authorize their expenditure to cover the cost overrun for the "F" Street Project, GT75. $17,750.90 in additional funds are needed to make the final retention payment to the contractor, Daley Corporation, Inc. Financial Statement The City Council by Resolution 9079, dated April 18, 1978, authorized the expenditure of $359,186.49 for the construction of the "F" Street Project. On August 1, 1978, the Council approved Change Order No. 5 and authorized an additional expenditure of $15,000 from redevelopment funds RS19, Third Avenue Project, "E" Street to "F" Street. ~~5 ~ ' AGENDA ITEM NO. 13 Supplemental Page 4 November 7, 1978 Authorized Expenditures: Gas Tax 53 ("F" St. Widening) Gas Tax 75 ("F" St. Widening) Revenue Sharing (Third Ave, "E" to "F") TOTAL AUTHORIZED Final Construction Cost Including Approved Change Orders P. O. to Caltrans for Material Testing Sweetwater Authority for Water Facility Relocation TOTAL PROJECT COST Authorized Expenditure Cost Overrun Difference Available GT75 Funds amended budget June 30, 1978 Authorized Expenditure Unencumbered Balance GT75 Requested appropriation from 2106 Funds Total Requested to be Authorized for Expenditure on "F" Street Widening Project $ 166,381.49 192,805.00 15,000.00 $ 374,186.49 $ 383,298.43 3,474.84 5,164.12 $ 391,937.39 374,186.49 $ 17,750.90 $ 198,000.00 192,805.00 $ 5,195.00 12,555.90 $ 17,750.90 FAU Funds in the amount of $206,316.00 will be invoiced to the State of California for reimbursement to the City for Gas Tax Funds. The actual construction cost to the City for the "F" Street widening project is therefore $185,621.39 in Gas Tax Funds. As of October 19, 1978, 5909 manhours or $45,953 has been spent for engineering on the "F" Street Widening Project. This represents 12 percent of the construction cost. ~~ ~~~ Form No. F-229 ' 12/7 3 CERTIFICATE OF CITY/DIRECTOR OF FINANCE ~ ~ ~ ~'35`~ ,_ Certification of Unappropriated Balance I HEREBY CERTIFY that the money required for the appropriation of funds for the purpose set forth in the attached resolution is available in the Treasury, or is anticipated to come into the Treasury, and is otherwise unappropriated. Amount S 12,555,90 Fund Gas Tax 2106 Purpose F Street Improvements, Fourth to Church Bidder N/A 250 2501 GT 75 Director of Finance The City of Chula Vista Date 11/3/78 By Certification of Unencumbered Balance I HEREBY CERTIFY that the indebtedness and obligation to be incurred by the contract or agreement authorized by the attached resolution can be incurred without the violation of any of the provisions of the Charter of the City of Chula Vista, or the Constitution or the laws of the State of California, that sufficient monies have been appropriated for the purpose of said contract, that sufficient monies to meet the obligations of the contract are actually in the Treasury, or are anticipated to come into the Treasury to the credit of the appropriation from which the same are to be drawn, and that said monies now actually in the Treasury, together with the monies anticipated to come into the Treasury, to the credit of said appropriation are otherwise unencumbered. Amount Not to Exceed $ 17,750.90 250 2501 GT 75 Date 11/3/78 Fund Gas Tax 2106 By ~l / _. Director of Finance The City of Chula Vista Dept./Activity Gas Tax 2106 Purpose F Street Improvements, Fourth to Church Bidder N/A Certificate No. 26 ~. 250-2501-GT53 Date Warrant # P.O. # Vendor Amount 10/22/76 2540 7722 San Diego Museum of Man 15.00 10/28/76 2657 8783 San Diego State Universi ty 15.00 5/12/77 6806 21302 Southern California 747.50 Testing 5/26/77 7011 16833 Gerald S. Kibbey 1,000.00 & Assoc. 7/1/77 J.E. Stores Withdrawal 3.43 9/8/77 9545 29735 Perry Electric 10,000.00 11/10/77 10980 27285 State of California 225.68 11/23/77 11287 29735 Perry Electric 3,862.70 11/23/77 11350 D.P. San Diego Air Pollution 42.00 12/1/77 11408 36783 Amfac Electric Supply Co . 68.60 12/8/77 11611 37461 Land Title Insurance Co. 75.00 12/8/77 11618 34786 Select Electric 900.00 12/22/77 11896 D.P. Southern Pacific 900.00 2/23/78 13177 29735 Perry Electric 1,540.30 3/23/78 13897 D.P. Perry Electric 184.30 6/15/78 15624 49571 Daley Corporation 3,825.00 7/13/78 16137 49571 Daley Corporation 87,142.86 8/10/78 16959 49571 Daley Corporation 42,928.20 9/14/78 17744 49571 Daley Corporation 32,485.43 TOTAL 185,961.00 (Revised Amount on Budget Master Status June 30, 1977 - 185,961.00) 1'.1 250-2501-GT75 Date Warrant # P.O. # Vendor Amount 7/20/78 16490 55646 VWR Scientific Inc. 9/14/78 17744 49571 Daley Corporation 9/28/78 18054 D.P. Perry Electric 10/5/78 18126 49571 Daley Corporation TOTAL PY Encumbrances Unencumbered Ba lance Amended Budget 6/30/78 (Amended budget 6/30/78 - 198,000.00) 64.24 79,868.66 34.00 64,590.30 144,557.20 36,847.55 181,404.75 16,595.25 198,000.00 ,- ,- _> ~